hand crimp tool for microclasp? 2.00mm (.079") pitc h female crimp terminal doc no: ats-638116300 release date: 08-25-06 uncontrolled copy page 1 of 5 revision:c revision date: 05-20-08 insulation crimp brush strip length bell mouth cond.crimp height bend down bend up rolling conductor crimp twisting cut - off tab seam type 4a hand crimp tool specification sheet order no. 63811-6300 features a full cycle ratcheting hand tool ensures complete crimps ergonomically designed soft handles precisely designed crimping profiles with simple co ntact positioning easy handling due to outstanding force ratio scope products: microclasp? 2.00mm (.079") pitch female crimp ter minal, 22-26 awg. insulation diameter terminal order no. wire size ipc/whma-a60 (2) terminal (3) strip length terminal series no. loose piece reel (1) awg mm2 mm in. mm in. mm in. 22 0.34 1.65 0.065 24 0.20 1.45 0.057 56134-8100 56134-8000 26 0.13 1.30 0.051 1.25-1.70 .049-.067 1.60-2.00 .063-.079 22 0.34 1.65 0.065 24 0.20 1.45 0.057 26 0.13 1.30 0.051 0.90-1.70 .035-.067 1.60-2.00 .063-.079 56134 56134-9100 56134-9000 28 (4) - - - - - - - (1) customer to cut off terminal from reel: 0.15mm (.006") maximum cut-off tab. (2) to achieve optimum ipc-a620 class 2 insulation crimps, use this insulation od using ul1007 wire. (3) overall insulation od specification for termina l. (4) 28ga wire is not recommenced for use in this te rminal, use 22-26ga wire for better crimp quality. definition of terms the above terminal drawing is a generic terminal re presentation. it is not an image of a terminal lis ted in the scope.
hand crimp tool for microclasp? 2.00mm (.079") pitc h female crimp terminal doc no: ats-638116300 release date: 08-25-06 uncontrolled copy page 2 of 5 revision:c revision date: 05-20-08 conditions: after crimping, the crimp profiles should measure t he following (see notes on page 4). bell mouth conductor brush bend up bend down twi st roll terminal series no. mm in. mm in. degree degree 56134 0.05-0.40 .002-.016 0.10-0.70 .004-.028 3 3 3 6 conductor crimp wire size height (ref) width (ref) profile awg terminal series no. awg mm 2 mm in. mm in. 26 22 24 22 0.34 0.70-0.75 .028-.030 1.18-1.28 .046-.050 x 24 0.20 0.67-0.72 .026-.028 1.18-1.28 .046-.050 x 56134 26 0.13 0.61-0.66 .024-.026 1.18-1.28 .046-.050 x insulation crimp wire size height(ref) width (ref) pull force minimum terminal series no. awg mm 2 mm in. mm in. n lb. 22 0.34 1.85-1.95 .073-.077 1.55-1.75 .061-.069 44. 1 9.9 24 0.20 1.80-1.90 .071-.075 1.55-1.75 .061-.069 29. 4 6.6 56134 26 0.13 1.75-1.85 .069-.073 1.55-1.75 .061-.069 19. 6 4.4 operation open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. 1. with the hand tool in the open position, pivot the terminal locator open by pulling up on the locator knob and lift the wire stop blade up. see figure 1. 2. insert the terminal into the correct profile until the terminal is fully seated and stops. make sure the wire stop blade is fully seated on the terminal behind the conductor grip section. 3. gently pivot the locator closed. 4. bring down the wire stop blade. 5. slide the pre-stripped wire into the terminal; make sure to aim the wire brush towards the tip point o n the wire stop blade. see figure 2. align the wire so that it is parallel and sitting into the terminal. maintain a light and constant pressure on the wire that is sea ted in the terminal at all times. (do not let go o f the wire.) be sure to hold the wire and terminal in pl ace until the terminal is fully crimped. see figur e 3. terminal seated in locator swing locator open figure 1 hand tool open wire stop blade
hand crimp tool for microclasp? 2.00mm (.079") pitc h female crimp terminal doc no: ats-638116300 release date: 08-25-06 uncontrolled copy page 3 of 5 revision:c revision date: 05-20-08 wire conductor punch terminal wire stop blade figure 2 wire conductor punch wire stop blade insulation punch locator conductor anvil insulation anvil terminal figure 3 6. close the tool until the ratchet releases. 7. lift the wire stop blade up. 8. carefully remove the crimped terminal. note: to maintain good brush control and a consistent b ell mouth the crimping instructions must be followed. note: to maintain a good brush control and a consistent bell mouth the crimping instructions must be followed . maintenance it is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: 1. remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth. 2. do not use any abrasive materials that could damage the tool. 3. make certain all pins; pivot points and bearing sur faces are protected with a thin coat of high qualit y machine oil. do not oil excessively. 4. when tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimpi ng dies, and store the tool in a clean, dry area. miscrimps or jams (see figure 5) should this tool ever become stuck or jammed in a p artially closed position, do not force the handles open or closed. the tool will open easily by pushing the ratchet release lever.
hand crimp tool for microclasp? 2.00mm (.079") pitc h female crimp terminal doc no: ats-638116300 release date: 08-25-06 uncontrolled copy page 4 of 5 revision:c revision date: 05-20-08 warranty this tool is for electrical terminal crimping purpo ses only. this tool is made of the best quality ma terials. all vital components are long life tested. all tools are war ranted to be free of manufacturing defects for a pe riod of 30 days. should such a defect occur, we would exchange the t ool free of charge. this will not be applicable to altered, misused, or damaged tools. this tool is designed f or hand use only. any clamping, fixturing, or use of handle extensions voids this warranty. hand held crimping tools are intended for low volum e, prototyping, or repair requirements only. caution: repetitive use of this tool should be avoided. notes: 1. this tool should only be used for the terminals and wire gauges specified on this sheet. 2. this tool is not adjustable. variations in tools, terminals, and wire stranding and insulation types may affect crimp height. 3. this tool is intended for standard conductor sizes. it may not give a good insulation crimp support f or all insulation sizes. 4. molex does not repair hand tools (see warranty abov e). the replacement parts listed are the only part s available for repair. if the handles or crimp tool ing is damaged or worn, a new tool must be purchase d. 5. pull force should be used as the final criteria for an acceptable crimp. pull force is measured with no influence from the insulation crimp. the insulatio n should be stripped long (1/2 in.) so the insulati on grips on the terminal do not grip the wire insulation or the conductor. refer to molex quality crimping handbo ok 63800-0029 for additional information on crimping a nd crimp testing. 6. molex does not certify crimp hand tools. caution : molex crimp specifications are valid only when u sed with molex terminals, applicators and tooling.
hand crimp tool for microclasp? 2.00mm (.079") pitc h female crimp terminal doc no: ats-638116300 release date: 08-25-06 uncontrolled copy page 5 of 5 revision:c revision date: 05-20-08 ratchet release lever handle spring crimping spring (2) locator 2 1 3 figure 5 m4 x 8 mm long bhcs parts list item number order number description quantity 1 63600-0520 crimping spring 2 2 63811-6375 locator 1 3 63600-0525 handle spring 1 americas headquarters lisle, illinois 60532 u.s.a. 1-800-78molex amerinfo@molex.com far east north headquarters yamato, kanagawa, japan 81-462-65-2324 feninfo@molex.com far east south headquarters jurong, singapore 65-6-268-6868 fesinfo@molex.com european headquarters munich, germany 49-89-413092-0 eurinfo@molex.com corporate headquarters 2222 wellington ct. lisle, il 60532 u.s.a. 630-969-4550 fax: 630-969-1352 visit our web site at http://www.molex.com
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